The corrugated packaging industry is undergoing a period of rapid transformation. Brands increasingly demand higher graphic quality, faster turnaround times, and greater production flexibility. In this evolving landscape, FoamPack Puerto Rico continues to invest in innovation with the integration of the Kento Hybrid Press, an advanced converting solution designed to elevate efficiency, print quality, and production versatility in corrugated manufacturing.
This strategic investment strengthens FoamPack’s production capabilities while reinforcing its commitment to adopting next-generation technologies that respond to the evolving needs of packaging customers and markets.
A Unique Converting Platform
The Kento Hybrid Press stands out as the only converting line in the world capable of integrating flexographic printing, digital printing, overprint coating, and rotary die cutting within a single production line. This hybrid architecture enables multiple processes to be completed in one pass, significantly reducing setup times while improving operational efficiency and product consistency.
The system features a 66-inch rotary die cutter, integrated within a technologically advanced converting platform designed to maintain high precision even at industrial production speeds. Operating at speeds of up to 260 feet per minute, the press also offers multi-out capability in a single pass, maximizing throughput and production efficiency.
From feeder to stacker, the Kento Hybrid Press is engineered as a true rotary die cutter, seamlessly integrating digital printing, analog flexographic printing, coating, and die cutting into one unified system.
Hybrid Printing: Flexibility and Graphic Excellence
One of the defining advantages of the Kento Hybrid Press is its hybrid printing architecture, combining the reliability and productivity of flexographic printing with the flexibility and precision of digital technology.
This combination allows manufacturers to adapt quickly to a wide range of production requirements—from large-volume runs to shorter runs requiring high graphic detail and customization.
The press is engineered to convert corrugated sheets up to 81 inches wide, incorporating the largest digital print array available in sheet-fed corrugated. This capability enables outstanding graphic performance while maintaining high production throughput.
As packaging continues to play an increasingly strategic role in brand communication, high-impact graphics and consistent print quality have become essential. Hybrid technology makes it possible to deliver both without compromising production efficiency.
Streamlined Converting and Operational Efficiency
Beyond graphic performance, the Kento Hybrid Press offers significant operational advantages by consolidating multiple production steps into a single integrated workflow.
This streamlined approach helps manufacturers:
- Reduce handling between production stages
- Minimize setup and changeover times
- Improve production consistency
- Increase overall line efficiency
- Respond faster to changing customer requirements
For corrugated converters, these improvements translate directly into higher productivity and greater operational agility—two critical factors in today’s competitive packaging environment.
Supporting the Next Generation of Corrugated Manufacturing
With more than four decades of experience in packaging solutions, FoamPack continues to strengthen its manufacturing capabilities through the adoption of advanced technologies that support the future of the corrugated industry.
The integration of the Kento Hybrid Press represents more than just a new piece of equipment—it reflects a broader commitment to innovation, efficiency, and customer-focused manufacturing.
By combining digital and analog printing with coating and die cutting in a single platform, FoamPack is positioned to deliver greater flexibility, faster turnaround times, and superior packaging quality for its customers.
As the packaging sector continues to evolve, hybrid converting technologies like the Kento Hybrid Press are helping manufacturers meet the growing demands of modern supply chains and brand-driven packaging design.